How to Repair Legs and Feet on Heavy Furniture



The legs and feet of furniture pieces -- especially heavy cabinets, dressers, and bookcases -- are subjected to both weight and lateral stress when they're moved. Pushing a heavily loaded piece of furniture can cause problems even if it doesn't cause immediate breakage, and these problems are very common in old pieces. Structural breaks should be repaired.

Loose Casters

A caster is secured by a metal rod driven into a hole drilled in the bottom of the leg. When the piece of furniture is moved, stress on the caster rod can damage the wood around it, enlarging the hole and loosening the caster. If the damage isn't too bad, the casters may just be loose. If the problem has been ignored too long, the casters may fall out when the piece is lifted or the ends of the legs may be split. Both problems can be solved.


To tighten loose casters,  metal or plastic caster sleeve inserts are used, which are available in several sizes. the loose caster is removed,  the insert is then tapped into the hole in the leg. No adhesive is needed. The sleeve should fit snugly; if it doesn't, larger inserts are used. When the caster is pushed into the sleeve, this should solve the problem.


If the leg is split, all the casters on the piece are removed, glue applied along the split and the glued edges pushed firmly together and the excess glue wiped off. To reinforce the break,we bind the split with several wraps of fine black steel wire. On many pieces of furniture there is a ridge or a crevice at the caster point; if the wire is wrapped around the leg at this point, the repair will not be obvious. If the leg doesn't have any carving or decoration at this point, the wood can be notched all the way around with a triangular file, and the wire wrapped in the notch. All legs are treated the same way so that they match.


One Leg Shorter Than the Rest

When one leg on wooden furniture is shorter than the rest, it may be tempting to cut the other legs down to match the shorter one. Don't do it. Instead, have the short leg built up to match the others. Cutting usually results in serious mismatching, besides shortening the piece and ruining its design.


If the leg is only a little too short, a metal leg acn be used cap to build it up. These caps, made in several sizes, have from one to three prongs on a metal base. To install a cap, the prongs are hammered in carefully so wood dosnt split, the cap is centered on the leg and lightly tapped  to mark the prong positions. Then tiny holes are drilled to accept the prongs.




If a metal cap doesn't work, a wood extender may be added to the leg. The extender is cut from the same wood as the piece of furniture, if possible; shaped it to match. The extender is fitted exactly, and then glued and nailed to the bottom of the short leg; the nails countersunk. The whole piece will probrably need to be refinished to blend the extender with the rest of the wood.

If the gap is really wide, the leg and the extender can be V-notched and the parts glued together, forming an A-shaped brace. This is a very strong repair and will give the piece a real handmade look, so it is sometimes preferable to not to have the match the wood exactly. The joint is assembled with glue and countersunk small nails. The nails are driven where they won't show, and the holes filled with wood filler. Even if the holes are visible, it won't look bad.

  
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